Mechanical Insulation Appraisal · Executive Report

Loretto Health & Rehabilitation — 700 E Brighton Ave

Third-party FLIR thermal-imaging audit with NAIMA 3E Plus cost-benefit modeling across the Boiler Room and Penthouse. 77 equipment items inventoried · estimated $3,906/yr in recoverable operating cost · 59 MT/yr CO₂ avoided.

Executive Summary

A comprehensive mechanical insulation assessment of Loretto Health & Rehabilitation's powerhouse and penthouse systems. The study identifies improvements that reduce energy loss, operating cost, and greenhouse-gas emissions.

Annual Heat Loss
801,802kBtu/yr
364 GJ/yr equivalent
Annual Energy Savings
$3,906/yr
Recoverable operating cost
5-Year Savings
$19,530
Cumulative cost avoidance
CO₂ Reduction
59MT/yr
Metric tons carbon dioxide
Upgrade Investment
$80,806
One-time capital
Simple Payback
20.7yrs
Years to recover investment
IRR (20-year)
-0.3%
Internal Rate of Return
NPV (20-year)
-$2,686
Net present value

Findings. Several mechanical systems in the boiler room and penthouse lack optimal insulation or are presently bare. Upgrading these 77 identified items to the recommended thickness is projected to reduce heat loss by 801,802 kBtu/yr, avoid 59 MT/yr of CO₂, and save $3,906/yr in energy cost.

Recommendations. Upgrade insulation to recommended thickness levels, integrate the work into the existing maintenance schedule, and monitor energy performance post-install to validate savings. Proper installation and maintenance are key to sustaining ROI.

Note on payback. The 20-year simple payback reflects Loretto's current natural-gas-equivalent energy cost and relatively low operating temperatures; the primary value of the upgrade lies in condensation control (chilled lines), personnel protection (hot lines ≥140 °F), and operational resilience in addition to direct savings.

Savings & Financial Analysis

Projected annual and cumulative savings, plus a year-by-year cash-flow projection over the analysis horizon.

Annual Energy Cost Savings by System
20-Year Cash-Flow Projection
YearInvestmentAnnual SavingsCash FlowCumulative
0-$80,806$0-$80,806-$80,806
1$0$3,906$3,906-$76,900
2$0$3,906$3,906-$72,994
3$0$3,906$3,906-$69,088
4$0$3,906$3,906-$65,182
5$0$3,906$3,906-$61,276
6$0$3,906$3,906-$57,370
7$0$3,906$3,906-$53,464
8$0$3,906$3,906-$49,558
9$0$3,906$3,906-$45,652
10$0$3,906$3,906-$41,746
11$0$3,906$3,906-$37,840
12$0$3,906$3,906-$33,934
13$0$3,906$3,906-$30,028
14$0$3,906$3,906-$26,122
15$0$3,906$3,906-$22,216
16$0$3,906$3,906-$18,310
17$0$3,906$3,906-$14,404
18$0$3,906$3,906-$10,498
19$0$3,906$3,906-$6,592
20$0$3,906$3,906-$2,686
Environmental Impact

Emissions reductions achieved through recommended insulation upgrades.

CO₂ Reduction
59MT/yr
Metric tons carbon dioxide
5-Year CO₂ Avoided
295MT
Cumulative over 5 years
Equivalent Cars Removed
~13/yr
Based on avg 4.6 MT CO₂/car/yr
Heat Flow Saved
801.8MMBtu/yr
Thermal energy conserved
CO₂ Reduction by System
System Breakdown

Summary of each system/equipment group inspected at the Loretto powerhouse and penthouse.

Note. System-level savings are apportioned from the total reported in the Executive Summary. Per-system totals in the source audit are not published separately; this split is scaled by the number of inspected equipment items per area.
SystemItems InspectedSavings $/yrHeat kBtu/yrCO₂ MT/yr
Boiler Room58$2,942603,95544.4
Penthouse (AHUs & Rooftop)19$964197,84714.6
TOTAL77$3,906801,80259.0
Equipment Inventory

Representative sample of inventoried equipment. Click any item to view the full thermal-imaging equipment report page.

Sample. The complete audit inventories 77 equipment items across the Boiler Room and Penthouse. The rows below are a representative cross-section. Every inspected item has a dedicated page in the Equipment Reports section.
Equip. IDDescriptionOp. TempIns. ThkPipe MaterialInsulation / Jacket
Boiler 201Heating water supply170 °F1.5"Carbon SteelFiberglass / PVC
Boiler 002Pressure valve191 °F1.5"CopperCeramic Fibre / Grey Silicone
Boiler 005Air separator tank169 °F1.5"Carbon SteelFiberglass / PVC
Boiler 006Water filter158 °F1.0"Stainless SteelCeramic Fibre / Grey Silicone
Boiler 008Boiler 4 — pumps / strainersAmbient1.0"CopperFiberglass / PVC
Boiler 012Hot water supply (lower level)157 °F1.5"CopperFiberglass / PVC
Boiler 013Heating pipe #80165 °F1.0"Carbon SteelFiberglass / PVC
Boiler 014AHU 4CCT156 °F1.5"Carbon SteelCeramic Fibre / ASJ
Boiler 019Chiller tank piping50 °F1.5"Carbon SteelArmaflex / PVC
Boiler 020Chilled equipment54 °F1.5"Carbon SteelFiberglass / PVC
Boiler 022Chiller tank51 °F1.5"Carbon SteelFiberglass / PVC
Boiler 023Chilled water off pump52 °F1.5"Carbon SteelFiberglass / PVC
AHU 001Heating water supply to AHU124 °F1.5"Carbon SteelFiberglass / PVC
OX Boiler 001Heating loop187 °F1.5"Carbon SteelFiberglass / PVC
New AHUAHU heating coils / piping166 °F1.5"Carbon SteelFiberglass / PVC
FAHEY 001Heating loop167 °F1.5"Carbon SteelFiberglass / PVC
Equipment Reports & Thermal Imaging

Every inspected item has its own equipment report page with a FLIR thermal image, a visible-light photo, and an insulation specification line-item table. Click any page to open the full-resolution image.

Parameters & Methodology

Project-specific inputs, calculation methodology, and certifications.

Project Parameters
SiteSyracuse, NY
Plant / UnitLoretto
Areas AuditedBoiler Room · Penthouse
Calculation EngineNAIMA 3E Plus
Fuel TypeNatural Gas (Loretto default)
Ambient Temperature75 °F
Wind Speed0 mph (indoor)
Audit Window11 Nov 2025 → 11 Nov 2027
Methodology

Field Inspection

Systems were inspected in-place using FLIR thermal imaging. System type, condition, surface temperature, and linear/square footage were recorded per-item.

Calculation Engine

Cost-benefit scenarios at each candidate insulation thickness were modeled using NAIMA's 3E Plus software, following ASTM C680 methodology.

Inventoried vs Upgraded

Each item is evaluated as-found (bare for uninsulated surfaces) against the recommended upgraded thickness. Differences become the projected savings.

Emissions Accounting

CO₂ and NOₓ are calculated using EPA fuel-specific emission factors applied to the heat-flow reduction, divided by boiler/system efficiency.

About Heat & Frost Insulators

Heat & Frost Insulators is a third-party inspection service specializing in energy audits for mechanical systems in industrial, commercial, and institutional sectors.

ITC Level 1 & 2 Thermography

Infrared Training Center certified thermographers on-site.

3E Plus Software Training

NAIMA-trained for industry-standard heat-transfer modeling.

NIA Energy Appraisal Program

National Insulation Association Certified Energy Appraisers.

Limitations & Disclaimer. The audit includes estimates based on field data and staff interviews. Variations may occur due to actual operational conditions. Results should be interpreted as informed projections, not guarantees. Gaskets on insulated systems may contain asbestos — disturbance should be handled per site safety policy.

Presented By

Joshua Sherrard
Director of Energy Efficiency
Heat & Frost Insulators
Phone: 506-624-8115